• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Even if the fusion area of the laminated paper is reduced, sufficient fusion strength can be obtained, and the overall volume feeling can also be increased. The linear portion 1la, the predetermined length of which extends in a substantially linear shape in a direction substantially orthogonal to the wrinkle of the crepe paper 1, is alternately arranged by composing a predetermined interval in the same direction as the wrinkle direction, and the linear portion 11a. The fusion portions 11 are formed on the crepe paper 1 and the nonwoven fabric 2 in the stacked state by connecting them between each other by a point-shaped portion llb, and the adjacent fusion portions 11 are arranged symmetrically. Thus, the pitch between the linear upper portions 11a is alternately made narrow and wide.
    公开号:KR20000004835A
    申请号:KR1019980027924
    申请日:1998-07-10
    公开日:2000-01-25
    发明作者:후미오 가쿠다
    申请人:후미오 가쿠다；가쿠다 시교 가부시키가이샤；
    IPC主号:
    专利说明:

    Laminated paper, method of manufacturing laminated paper and apparatus for manufacturing laminated paper
    BACKGROUND OF THE INVENTION Field of the Invention [0001] The present invention relates to laminated paper usable in paper towels, paper towels, and the like, a method for manufacturing the same, and a device for manufacturing the same. It is about.
    As a laminated paper usable in conventional paper towels and the like, there is a technique described in Japanese Patent Application Laid-open No. Hei 4-24480 or Japanese Utility Model No. Hei 4-151l6 relating to the invention or invention of the inventor of the present invention. In this technique, a heat absorbing paper having a crepe and a heat sealable sheet (hygroscopic paper or a nonwoven fabric mixed with synthetic fibers) are laminated, and a heat set portion or a heat seal portion is formed to extend in a direction substantially orthogonal to the crepe of the absorbent paper. They are thermally fused and integrated.
    This technique can provide a laminated paper having a good feel and excellent in appearance and usability, can also make the heat seal of the laminated paper at a low temperature, facilitate processing, and reduce manufacturing cost.
    The inventor of the present application further improves the conventional laminated paper having the above excellent effects, and in particular, greatly improves the fusion ballistics of the heat seal portion of the crepe paper and the heat-sealing sheet, and also significantly increases the volume of the whole, resulting in an appearance. We have established a technology that can further improve
    That is, the present invention is to provide a laminated paper, a method of manufacturing such laminated paper, and an apparatus for manufacturing such laminated paper, in which sufficient fusion strength can be obtained and the overall volume feeling can be increased even if the fusion area is reduced.
    Moreover, the inventor of this application established the technique which can further increase the fusion strength between crepe paper and a heat-sealing sheet in the manufacturing method of the laminated paper which laminates and fuses crepe paper and a heat-sealing sheet.
    That is, this invention makes it another subject to provide the manufacturing method of the laminated paper which can increase fusion strength.
    1 is a plan view showing a laminated sheet according to one embodiment of the present invention.
    2 is an enlarged plan view showing a main part of a laminated sheet according to one embodiment of the present invention.
    It is a side view which shows a part of laminated paper which concerns on one Embodiment of this invention.
    4 is a cross-sectional view of an essential part of the laminated paper according to one embodiment of the present invention, cut along the line A-A in FIG.
    FIG. 5 is a cross-sectional view of an essential part of a laminated paper according to one embodiment of the present invention, cut along the line B-B in FIG. 1. FIG.
    6 is a side view schematically showing an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention.
    7 is a side view schematically showing a heat seal roller of an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention.
    8 is a plan view schematically showing a heat seal roller of an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention.
    Fig. 9 is an explanatory view showing the heat seal surface of the heat seal roller of the laminated paper manufacturing apparatus according to the embodiment of the present invention.
    It is sectional drawing which shows schematically the heat seal part of the heat seal roller of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    It is a side view which shows schematically the mechanism around the 2nd guide roller of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    It is a side view which shows schematically another example of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    <Explanation of symbols for main parts of drawing>
    1: crepe paper 2: non-woven fabric (heat sealable sheet)
    11a: linear upper part (first part)
    11b: point shape (second part)
    22: support roller 24: support roller
    30: heat seal roller 31: heat seal part
    31a: heat seal surface 40: heat seal roller
    41: heat seal part
    41a: Sunsiyeon one side (first part)
    41b: point one side (second part)
    52: guide roller
    The laminated paper according to claim 1, wherein the crepe paper having a crease extending in one direction and the heat-sealing sheet are laminated and thermally bonded to each other, wherein the predetermined length extends in a substantially linear shape in a direction substantially orthogonal to the crease of the crepe paper. The parts 1 are alternately arranged at a predetermined interval in the same direction as the wrinkle direction, and the first parts are connected by a second part to the crepe paper and the heat sealable sheet in the laminated state. A fusion | melting part was formed, Furthermore, adjacent fusion | melting parts were symmetrically arrange | positioned and the pitch between 1st parts was alternately made into narrow width and wide width.
    The laminated sheet of claim 2, wherein the second portion of the fusion portion is wider than the first portion in the configuration of claim 1, and the crepe paper and the heat-sealing sheet are linearly formed as the first portion. As a 2nd part, it welded in point shape.
    The method of manufacturing the laminated paper according to claim 3, wherein the creep paper having the wrinkles extending in one direction and the heat-sealing sheet are laminated, and a pair of heat seal rollers facing each other is used so as to be substantially perpendicular to the wrinkles of the crepe paper. The first portions having a predetermined length extending substantially linearly in the direction, alternately arranged with a predetermined distance in the same direction as the direction of the pleats, and at the same time, connecting the first portions by the second portions, A fusion process is provided on the crepe paper and the heat-sealing sheet in a state, and further, a fusion process is performed in which adjacent welding parts are arranged symmetrically and the pitch between the first portions is alternately narrow and wide.
    The manufacturing method of the laminated paper of Claim 4 is the 1st and 2nd method of the laminated paper of Claim 1 by the one side of the 1st and 2nd heat seal roller which faced the crepe paper and the heat-sealing sheet of a laminated state. The circumferential surface of one side of the heat seal roller is folded and introduced between them, leading to the opposite side.
    The manufacturing method of the laminated paper of Claim 5 WHEREIN: The structure of Claim 3 WHEREIN: The crepe paper and the heat-sealing sheet of the laminated state were arrange | positioned at the 1st guide roller which arrange | positioned at the one side of the 1st and 2nd heat seal rollers which oppose. From the first and second heat seal rollers, one of the peripheral surfaces of the first and second heat seal rollers is led to a second guide roller disposed on the other side, and the second guide roller is returned to the first. And the second guide roller is introduced between the second heat seal roller and drawn to the opposite side, and the second guide roller is guided from the substantially tangential direction of the contact points of the first and second heat seal rollers during operation. The second guide roller is moved in a substantially tangential direction of the contact points of the first and second heat seal rollers and placed in a standby position when the operation stops.
    The method of manufacturing the laminated paper according to claim 6 includes a lamination step of laminating crepe paper having a wrinkle extending in one direction and a heat-sealing sheet, and using the first and second heat seal rollers arranged facing each other, A fusion step of forming a plurality of fusion portions extending in substantially orthogonal directions at predetermined intervals on the crepe paper and the heat-sealed sheet of the laminated state at predetermined intervals, wherein in the fusion process, the crepe paper and the heat-sealed sheet in the laminated state On one side of the first and second heat seal rollers arranged opposite, one circumferential surface of the first and second heat seal rollers is folded, introduced between them, and drawn to the opposite side.
    The manufacturing method of the laminated paper of Claim 7 WHEREIN: The structure of Claim 3 WHEREIN: The crepe paper and the heat-sealing sheet of the laminated state were arrange | positioned at the 1st guide roller which arrange | positioned at one side of the 1st and 2nd heat seal rollers which oppose. From the first and second heat seal rollers, passing through one circumferential surface to a second guide roller disposed on the other side of the first and second heat seal rollers, and folding the second guide roller. And a second guide roller introduced between the second heat seal roller and drawn on the opposite side thereof, and at the time of operation, the second guide roller is connected to the first and second heat seal rollers from the substantially tangential direction of the contact points of the first and second heat seal rollers. In the use position spaced apart in the opposite direction to the guide roller, and during the operation stop, the second guide roller is moved in a substantially tangential direction of the contacts of the first and second heat seal rollers and placed in the standby position.
    The apparatus for manufacturing a laminated paper according to claim 8, wherein, in the laminated paper for laminating crepe paper having wrinkles extending in one direction and heat-sealing sheets by heat-sealing, the heat seal portion of the protruding type having a flat heat seal surface extending linearly in the circumferential direction And a first heat seal roller which is arranged at a predetermined interval in the axial direction, and a first portion extending linearly in a predetermined length in the circumferential direction alternately with a predetermined interval comb-gear in the axial direction, and at the same time between the first portions. Is arranged in the axial center direction at the same interval as the heat seal portion of the first heat seal roller, and the adjacent heat seal portion is symmetrical. Alternately arranged so that the pitch between the first portions is alternately narrow and wide, and when the first heat seal roller is hit, And a second heat sealing roller disposed opposite to the unit.
    The manufacturing apparatus of the laminated paper of Claim 9 WHEREIN: The structure of Claim 8 makes the 2nd part of the heat seal part of the said 2nd heat seal roller wider than a 1st part, and makes the said 1st part linear , The second part was used as a point heat seal surface.
    The manufacturing apparatus of the laminated paper of Claim 10 WHEREIN: The structure of Claim 8 or 9 WHEREIN: Furthermore, the support roller which supports a roll winding heat-sealing sheet | seat is arrange | positioned in multiple stages, and a heat-sealable sheet is switched between them, and it supplies This made it free.
    EMBODIMENT OF THE INVENTION Hereinafter, embodiment of this invention is described.
    BRIEF DESCRIPTION OF THE DRAWINGS It is a top view which shows the laminated paper which concerns on one Embodiment of this invention. Fig. 2 is an enlarged plan view showing the main part of the laminated sheet according to one embodiment of the present invention. It is a side view which shows a part of laminated paper which concerns on one Embodiment of this invention. 4 is a cross-sectional view of an essential part of the laminated paper according to one embodiment of the present invention, cut along the line A-A in FIG. FIG. 5 is a cross-sectional view of an essential part of a laminated paper according to one embodiment of the present invention, cut along the line B-B in FIG. 1. FIG.
    The laminated paper 10 of this embodiment is made by laminating | stacking crepe paper and a heat-sealing sheet which have many wrinkles (crepes) extended in one direction, and heat-sealing them. That is, as shown in FIG. 3 to FIG. 5, the laminated paper 10 is laminated between the nonwoven fabrics 2 as a heat sealable sheet between a pair of crepe papers 1. The nonwoven fabric 2 can mix the thermoplastic synthetic resin fiber (for example, polypropylene) with high melting | fusing point inside, and can mix the thermoplastic synthetic resin fiber (for example, polyester) with low melting point in the surface side. 1 and 2, a plurality of fusion portions 11 are formed by thermal fusion at predetermined intervals in the left and right directions of the laminated paper 10, and the fused synthetic fibers of the nonwoven fabric 2 are formed. Both crepe papers 1 are fused together. The bulging part 12 is formed between the fusion | melting part 11. FIG.
    Each fusion | melting part 11 is comprised from the linear part 1la as a 1st part, and the point-shaped part 11b as a 2nd part, As shown to FIG. 1 and FIG. 2, the length of the laminated paper 10 is shown. It has a predetermined planar shape extending along a direction to a winding direction (up-down direction in drawing). The plurality of fusion portions 11 are arranged to have a predetermined pattern in the width direction (left and right direction in the drawing) of the laminated sheet 10. In detail, each fusion | melting part 11 has a predetermined length extending in a substantially linear shape in the direction (up-down direction in drawing) which is substantially orthogonal to the direction (left-right direction in a figure) in which the original crepe paper 1 extends. The linear shapes lla are alternately arranged in the left and right directions in the same direction as the pleats, and alternately arranged at predetermined intervals, and the linear shapes lla are connected by the pointed portions 11b. In addition, adjacent fusion | fusing part 11 is arrange | positioned so that the planar shape may be symmetrical, and the pitch between linear part 11a is made into narrow width and wide width alternately. In Fig. 1, although the original wrinkles of the crepe paper 1 are not shown, many wrinkles extend substantially in the left and right directions over the entire surface of the laminated paper 10.
    In addition, the point-shaped part 11b of the said fusion | melting part 11 is said to be wider than the linear part 11a. And each fusion | melting part 11 welds crepe paper 1 and the nonwoven fabric 2 linearly in the part of linear part 11a, and the point shape in the part of point-shaped part 11b. This point-shaped part 11b connects the linear part 11a adjacent to upper and lower sides at an angle, and the fusion | melting part 11 as a whole has a substantially planar shape which alternated substantially trapezoid in the up-down direction of the laminated paper 10, and continued. Forming. In this embodiment, the point-shaped portion 11b has a width approximately twice that of the linear portion 11a.
    In the laminated paper 10 configured as described above, in the step of laminating and fusion crepe paper 1 and the nonwoven fabric 2, the thickness of approximately the sum of the thicknesses of the two crepe papers 1 and the nonwoven fabric 2 is determined. Only the original crease of crepe paper 1 is present on the surface thereof. However, the laminated paper 10 is impregnated with moisture suitable for processing into a paper towel, for example, from a dry state, and thus corresponds to the planar shape and the arrangement pattern of the welded portions 11 between the welded portions 11. A planar bulge 12 is formed. This is because the swelling ratio of the crepe paper 1 is larger than the swelling rate of the nonwoven fabric 2, so that the crepe paper 1 supplies water and the thickness direction of the laminated paper 10 as compared with the expansion caused by the water supply of the nonwoven fabric 2. This is because the expansion between the crepe paper 1 and the nonwoven fabric 2 is suppressed by the fusion portion 11, and looseness occurs between them. The bulging portion 12 becomes a wide width portion 12a between the wide linear portions 11a and a narrow width portion 12b between the narrow linear portions 11a. In addition, since the expansion of the bulge portion 12 is controlled by the fusion portion 11, the bulge portion 12 has a large wrinkle 12c extending substantially in the left and right directions of the laminated paper 10, which is approximately equal in the vertical direction. Many are formed at intervals. Furthermore, the large wrinkles 12c are wrinkles larger than the narrow width portion 12b in the wide width portion 12a.
    Thereby, when the laminated paper 10 of this embodiment is used as a raw paper of a paper towel, for example, and it contains water, the volume of the whole volume will increase significantly at the time of packaging and use. In particular, when the soaked paper towel of the so-called Kannon folding machine is used, the sense of volume increases further. In addition, the large diameter 12c of the bulging part 12 remains as it is even if the laminated paper 10 which dried was dried again, and a feeling of the whole volume is maintained. Therefore, the bulging part 12 is a paper towel which is cheaply manufactured using inexpensive materials, and can obtain a volume feeling and a good feel close to a cloth towel, and can also give a soft feeling and a high quality feeling. Moreover, sufficient water retention can be maintained by the bulging part 12. In addition, cleanliness which is an effect peculiar to a paper towel can also be secured. In particular, the bulging portion 12 alternately arranges the wide width portion 12a and the narrow width portion 12b to have a large number of large corrugations 12c, while the wide width portion 12a has a narrow width portion 12b. Since wrinkles 12c larger than) are formed, the feeling of volume is alternately changed in the vertical direction, which can give a unique design effect and can also give a unique touch.
    On the other hand, since the fusion | melting part 11 is formed in the predetermined planar shape which connected the many linear part 11a by the point-shaped part 11b, the whole fusion length becomes large and fusion ballistic increases. In other words, even if the fusion width is reduced, the entire fusion area can be sufficiently secured. In particular, in the linear part 11a, the area of the bulge part 12 is largely secured, contributing to the increase in volume, and in the point-shaped part 11b, a large fusion area can be secured and firm fusion can be performed. Therefore, peeling between the crepe paper 1 and the nonwoven fabric 2 can be reliably prevented, and the product defect can be eliminated, maintaining the whole volume feeling. In addition, since the laminated paper 10 is fused with a thin width in the linear upper portion 11a, it can be slightly increased in the vertical direction, thereby providing flexibility to the whole.
    Next, the manufacturing apparatus of the laminated paper 10 which concerns on this embodiment is demonstrated.
    6 is a side view schematically showing an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention.
    As shown in FIG. 6, the laminating paper manufacturing apparatus of this embodiment can freely rotate and supply the support roller 21 which supports one roll winding crepe paper 1A freely, and the roll winding nonwoven fabric 2A. The supporting rollers 22 to support and the supporting rollers 23 for supporting the other roll winding crepe paper 1A are freely arranged side by side at regular intervals on the left and right sides and arranged in parallel with each other. In roll winding crepe paper 1A, crepe paper 1 is drawn out, and in roll winding nonwoven fabric 2A, nonwoven fabric 2 is pulled out and supplied, and the nonwoven fabric 2 is sandwiched between the upper and lower sets of crepe paper 1, respectively. It is supplied in a state. On the left side of the support roller 21, freely rotatable first guide rollers 51 are arranged in parallel, and the crepe paper 1 and the nonwoven fabric 2 in the laminated state supplied from the support rollers 21 to 23 are disposed. Fold down and guide. Below the 1st guide roller 51, the 1st and 2nd heat seal rollers 30 and 40 are opposingly arranged in parallel.
    Moreover, below the 1st and 2nd heat seal rollers 30 and 40, the 2nd guide roller is arrange | positioned in parallel, and the crepe paper 1 and the nonwoven fabric of the laminated state from the 1st guide roller 51 are carried out. Fold the guide (2) upward on the right slope. The crepe paper 1 and the nonwoven fabric 2 in the laminated state from the second guide roller 52 are introduced between the first and second heat seal rollers 30 and 40, and are vertically upward (first). Tangential direction of the contacts of the first and second heat seal rollers 30 and 40). Between these first and second heat seal rollers 30 and 40, the crepe paper 1 and the nonwoven fabric 2 in the laminated state are heat-sealed, and the laminated paper 10 having the above-mentioned fusion portion 11 is formed. ) Is formed. Above the vertical direction between the first and second heat seal rollers 30, 40, a third guide roller 53 is arranged in parallel, from the first and second heat seal rollers 30, 40. The laminated sheet 10 is folded and guided below the left slope. On the left side of the first heat seal roller 30, a fourth guide roller 54 is arranged in parallel to guide the laminated sheet 10 from the third guide roller 53 to the left in a substantially horizontal manner. A winding roller 55 is arranged in parallel on the left side of the fourth guide roller 54, and the laminated paper 10 from the fourth guide roller 54 is wound to be a roll winding laminated paper 10A. This roll wound laminated paper 10A is removed from the winding roller 55 and used as a raw paper such as a paper towel. Although not shown, a slitter is disposed between the fourth guide roller 54 and the winding roller 55, and the laminated paper 10 is cut in plural in the width direction, and the laminated paper 10 having a predetermined width is provided. ) Are installed side by side and wound around the winding roller 55 to take out.
    Next, the first and second heat seal rollers 30 and 40 will be described in detail. 7 is a side view schematically showing a heat seal roller of an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention. 8 is a plan view schematically showing a heat seal roller of an apparatus for manufacturing a laminated sheet according to one embodiment of the present invention. Fig. 9 is an explanatory view showing the heat seal surface of the heat seal roller of the laminated paper manufacturing apparatus according to the embodiment of the present invention. It is sectional drawing which shows schematically the heat seal part of the heat seal roller of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    As shown in FIGS. 7-9, the 1st heat seal roller 30 which concerns on this embodiment is formed in the cylindrical shape of a predetermined diameter, and the many heat-producing heat seal parts 31 of the protruding type are straddled on the circumferential surface. It is arranged in a granular shape. Each heat seal part 31 has the flat heat seal surface 31a which extends linearly in the circumferential direction of the 1st heat seal roller 30, The heat seal part 31 is a 1st heat seal roller. A plurality of stripe shapes are arranged at predetermined intervals in the axial direction of 30. Moreover, the 2nd heat seal roller 40 is formed in the cylindrical shape of the same diameter as the 1st heat seal roller 30, and the many heat-protrusion type heat seal parts 41 are strip-shaped on the peripheral surface. I am placing it. The heat seal part 41 is arranged in the axial direction of the 2nd heat seal roller 40 at the same interval as the heat seal part 31 of the said 1st heat seal roller 30 at equal intervals. In addition, in this embodiment, the heat seal part 31 of the 1st heat seal roller 30 and the heat seal part 41 of the 2nd heat seal roller 40 are formed in the protrusion shape of the same width.
    The said heat seal part 41 is comprised from the front seal surface 41a as a 1st part, and the point seal surface 41b as a 2nd part, As shown to FIG. 8 and FIG. 9, a 2nd heat seal roller is shown. It has a predetermined planar shape extending along the circumferential direction of 40. The plurality of heat seal parts 41 are arranged so as to have a constant pattern in the axial direction of the second heat seal roller 40. In detail, each heat seal part 41 has a plurality of sun seal surfaces 41a extending substantially linearly in a predetermined length in the circumferential direction of the second heat seal roller 40, and the second heat seal roller 40 It arrange | positions alternately by the predetermined space | interval by the axial direction of, and it connects between the said one sealing surface 41a by the point sealing surface 41b, and is formed. In addition, the adjacent heat seal parts 41 are arrange | positioned so that the planar shape may be symmetrical, and the pitch between the line seal surfaces 41a is alternately made into narrow width and wide width.
    Moreover, the point seal surface 41b of the said heat seal part 41 becomes wider than the sun seal surface 41a. This point seal surface 41b connects the sun seal surface 41a adjacent to the circumferential direction obliquely, and the heat-sealing part 41 is arrange | positioned continuously alternately about the substantially trapezoidal table 41c in the circumferential direction as a whole. It has a flat shape. In this embodiment, the pointed surface 41b has about twice the width of the lined surface 41a. The heat seal surface of the heat seal portion 41 is formed by the sun seal surface 41a and the point seal surface 41a. The first and second heat seal rollers 30 and 40 are provided with heating means (not shown), respectively, and the heat seal portions 31 and 41 are freely heated to a predetermined temperature. Each heat seal portion 41 is configured by alternately arranging linear and pointed heat seal surfaces, and the crepe paper 1 and the nonwoven fabric 2 are linear as part of the sun seal surface 41a. As part of the pointed one surface 41b, it is fused in a point shape. In the present embodiment, the heat seal portion 41 of the second heat seal roller 40 is disposed to face the heat seal portion 31 of the first heat seal roller 30.
    Next, the first guide roller 51 and the second guide roller 52 will be described in detail. It is a side view which shows schematically the mechanism around the 2nd guide roller of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    The 1st guide roller 51 is fixedly arrange | positioned to the upper right side of the 1st and 2nd heat seal parts 30 and 40. FIG. Then, the crepe paper 1 and the nonwoven fabric 2 in the laminated state pass from the first guide roller past the circumferential surface of the second heat seal roller 40, and the first and second heat seal rollers 30, To the second guide roller 40 disposed on the other side of the 40, fold the second guide roller 52, introduce it between the first and second heat seal rollers 30 and 40, and on the opposite side thereof. Derived. On the other hand, the second guide roller 52 is free to move between the use position shown in Fig. 11 (a) and the standby position shown in Fig. 11 (b) by a drive such as an air cylinder not shown. That is, in the normal operation of the apparatus for manufacturing laminated paper, the second guide roller 52 is opposite to the first guide roller from the substantially tangential direction of the contact point of the first and second heat seal rollers 30 and 40. It is placed in the position of use spaced apart from it. At the time of stopping operation by scraping paper or the like, the second guide roller 52 moves in the substantially tangential direction of the contact points of the first and second heat seal rollers 30 and 40 and is disposed at the standby position.
    In detail, as shown to Fig.11 (a), the 2nd guide roller 52 is arrange | positioned in the lower left side of the 1st heat seal roller 30 at a use position, and the 1st and 2nd guide rollers are shown. The 51 and 52 are disposed substantially symmetrically with the first and second heat seal rollers 30 and 40 interposed therebetween. As shown in Fig. 11B, the second guide roller 52 is disposed immediately below the first and second heat seal rollers 30 and 40 in the standby position. In addition, the movement between the use position and the standby position of the second guide roller 52 may be performed automatically by determining the operation stop of the laminated paper manufacturing apparatus by the control means, or may be performed manually.
    Next, the manufacturing method of the laminated paper 10 which concerns on this embodiment is demonstrated.
    The manufacturing method of this embodiment can be implemented using the manufacturing apparatus of the laminated paper shown to said FIG. 6 thru | or FIG. In this case, first, the crepe paper 1 and the nonwoven fabric 2 are pulled out from the first to third support rollers 21, 22, and 23 in a laminated state as a preparation step prior to the start of operation, and the first guide roller ( 51 and a second guide roller 52 to introduce between the first and second heat seal rollers 30 and 40. At this time, the crepe paper 1 is introduced in such a state that the crease (crepe) is substantially orthogonal to the heat sealers 31 and 41 of the first and second heat seal rollers 30 and 40. And the crepe paper 1 and the nonwoven fabric 2 are led to the winding roller 55 through the 3rd and 4th guide rollers 53 and 54, and the front end is fixed to the winding roller 55. As shown in FIG. Next, the first and second heat seal rollers 30 and 40 are heated by heating means at a temperature higher than or equal to the melting point temperature of the thermoplastic resin fibers of the nonwoven fabric 2 and maintained at the temperature, and thus the winding roller 55 Rotate in the winding direction. Then, the crepe paper 1 and the nonwoven fabric 2 of the first to third support rollers 21 to 23 are transferred in a laminated state of three layers (lamination step), so that the first and second guide rollers 51, 52, the first and second heat seal rollers 30 and 40 are heated and fused to each other (fusion process). In this welding process, the crepe paper 1 and the nonwoven fabric 2, which are three layers, are thermocompressed between the first and second heat seal rollers 30 and 40 to form the laminated paper 10. At this time, the laminated paper 10 is provided with the fusion | fusing part 11 of the said structure.
    At this time, before the second guide roller 52 is in the use position, and the crepe paper 1 and the nonwoven fabric 2, which are three layers, are fused between the first and second heat seal rollers 30 and 40, Primary preheating is performed on a portion of the circumferential surface of the second heat seal roller 40, and secondary preheating is also performed on a portion of the circumferential surface of the first heat seal roller 30. The preheating temperature is a temperature at which the thermoplastic resin of the nonwoven fabric 2 softens but does not melt. Thereafter, the final heating and pressing are performed between the first and second heat seal rollers 30 and 40, and the thermoplastic resin of the nonwoven fabric 2 is melted so that the crepe paper 1 and the nonwoven fabric 2 are heat-sealed. Therefore, since the thermoplastic resin of the outer side of the nonwoven fabric 2 used as the adhesive agent is especially softened with the crepe paper 1 and the nonwoven fabric 2 fully preheated, compared with the case where it is not preheated, And the second heat seal rollers 30 and 40 can be heat-sealed more firmly. For example, even when the crepe paper 1 has a poor drying, heat fusion is sufficiently and reliably performed. At this time, the resin fiber inside the nonwoven fabric 2 has a melting point higher than that of the outer resin fiber, and thus is maintained as a solid without melting. Therefore, the whole nonwoven fabric 2 does not generate a defect by shape deformation or the like.
    In the state of stopping the operation due to a piece of paper or a mechanical failure, in the state where the second guide roller 52 is in the use position, the crepe paper 1 and the nonwoven fabric 2 in the laminated state are subjected to the first and second hits. It may stop at the circumferential surface of the seal rollers 30 and 40, and the same place may be continuously heated and pressed, or defects such as poor fusion between the crepe paper 1 and the nonwoven fabric 2 may occur. . However, in this embodiment, since the 2nd guide roller 52 is moved to a standby position at the time of a driving stop, the crepe paper 1 and the nonwoven fabric 2, and the 1st and 2nd heat seal rollers 30, The contact area with 40 is minimum (dotted). Therefore, the above defects can be reliably prevented.
    By the way, the manufacturing method and the manufacturing apparatus of the laminated paper of this invention may abbreviate | omit and implement the said 2nd guide roller 52, and even in this case, the crepe paper 1 and the nonwoven fabric 2 of a laminated state are 1st. And the first and second heats after being folded from one side (right side) of the second heat seal rollers 30 and 40 in contact with the substantially lower accommodating surface of the second heat seal roller 40 located on the right side. It is introduced between the seal rollers 30 and 40 and drawn out on the opposite side thereof. Accordingly, as in the prior art, the case where the crepe paper 1 and the nonwoven fabric 2 in the laminated state are introduced directly below the contacts of the first and second heat seal rollers 30 and 40 to be drawn out vertically, Differently, the crepe paper 1 and the nonwoven fabric 2 in the laminated state can be preheated and heated up by preliminary contact with the second heat seal roller 40.
    In addition, the preheating using the 1st and 2nd guide rollers 51 and 52 in the manufacturing method and manufacturing apparatus of the laminated paper of this invention may be applied to manufacture of laminated papers other than the said embodiment. That is, as the said embodiment, the crepe paper 1 and the nonwoven fabric 2 are formed by the fusion | fusing part 11 which becomes from the 1st part (linear part 11a) and the 2nd part (point shape part 11b). When manufacturing the laminated paper 10 which fuse | melted, the crepe paper 1 and the nonwoven fabric 2 of the laminated state were preheated. However, such preheating increases the welding strength even when applied to the case where the crepe paper 1 and the heat-sealing sheet in the laminated state are fused by the fusion portion other than the fusion portion 11 as described above. Has a significant effect. For example, the preliminary heating can be applied to laminated paper in which the fusion portion is formed in various planar shapes such as a straight line and a curved line so as to extend in the direction substantially orthogonal to the wrinkles of the crepe paper 1. In particular, when each fusion portion is formed in a straight line shape so as to extend in a direction substantially orthogonal to the crease of the crepe paper 1, and is applied to a laminated sheet having a plurality of fusion portions arranged in a straight stripe shape at a predetermined interval, as in the above-described embodiment The effect of increasing the weld strength becomes absolute. In this case, as described above, the preliminary heating without the second guide roller 52 may be applied. In the production of the laminated paper of the above embodiment, the laminated paper 10 was evacuated from the first and second heat seal rollers 30 and 40 by the second guide roller 52 at the time of stopping the machine operation. . This evacuation operation may be applied to the production of laminated paper other than the above embodiment.
    In the present invention, the support roller may be arranged in multiple stages. It is a side view which shows schematically another example of the manufacturing apparatus of the laminated paper which concerns on one Embodiment of this invention.
    As shown in FIG. 12, as this another example, the support roller which supports the roll winding nonwoven fabric 2 freely in rotation is arrange | positioned two left and right, and the nonwoven fabric 2 is changed between them as a supplier material. That is, the fourth support roller 24 is disposed in parallel between the first support roller 21 and the second support roller 22. Accordingly, when the nonwoven fabric 2 of the support roller 22 disappears, the nonwoven fabric 2 is pulled out from the fourth support roller 24 and sandwiched between the crepe papers 1 to stack the roll wound nonwoven fabric 2A. This can reduce the wasted time for exchanging). In addition, the resin of the nonwoven fabric 2 melts, the second hardening impairs the flexibility, or the crepe paper 1 is pressed while the apparatus for manufacturing the laminated paper is stopped and the roll winding nonwoven fabric 2A is replaced. It is possible to prevent a defect such as that.
    By the way, although the nonwoven fabric 2 is used as a thermoplastic sheet as said embodiment, you may use crepe paper etc. which mixed the thermoplastic synthetic resin fiber used as an adhesive instead of the nonwoven fabric 2. Moreover, in the said embodiment, although it is set as the laminated paper 10 of the three-layered structure which sandwiched the nonwoven fabric 2 between the pair of crepe paper 1, and laminated | stacked, it was set as one sheet of crepe paper 1 ) May be a laminated paper having a two-layer structure in which a crepe paper mixed with thermoplastic resin as a heat-sealing sheet is laminated.
    Moreover, the point-shaped part 11b of the fusion | melting part 11 of the laminated paper 10 connects linearly to the left-right direction of the laminated paper 10, without connecting the linear upper part 11a adjacent to upper and lower sides obliquely, The fusion | melting part 11 as a whole may be made into the planar shape which continued substantially by alternating the substantially C-shaped plane shape in the up-down direction of the laminated paper 10. In this case, the heat seal parts 31 and 41 of the heat seal rollers 30 and 40 have a corresponding shape. However, from the viewpoint of preventing damage of the heat seal portions 31 and 41 of the heat seal rollers 30 and 40, it is preferable to connect the linear portions 11a at an angle by the point portions 11b. In addition, as long as the width of the heat seal part 41 is in the range of the width of the heat seal part 31, the width | variety of the linear part 11a and the point-shaped part 11b can be set suitably. For example, the pointed portion 11b may be less than twice the width of the linear portion 11a and more than twice the width. Since the width | variety of the point-shaped part 11b is determined according to the left-right arrangement | positioning space | interval of the linear upper part 11a continuous up and down, it can determine arbitrarily.
    Further, the heat seal portion 31 of the first heat seal roller 30 and the heat seal portion 41 of the second heat seal roller 40 are arranged at equal intervals, so that they are exactly opposed to each other ( The heat seal of the first and second heat seal rollers 30 and 40 may be formed such that the width of the heat seal part 31 is larger than the width of the heat seal part 41 as long as the thermal fusion of 10) is possible. You may change it suitably.
    In addition, although the fusion | melting part 11 of the laminated paper 10 of the said embodiment becomes planar shape corresponding to the planar shape of the heat seal parts 31 and 41 of the said heat seal rollers 30 and 40, it is actually Depending on various conditions such as water absorption and drying, the same planar shape may not be transferred. Moreover, the laminated paper of this invention can also be manufactured with the apparatus of the structure different from the manufacturing apparatus of the laminated paper of the said embodiment.
    The laminated sheet of claim 1 can harden the fusion between the crepe paper in the laminated state and the heat-sealing sheet by the fusion unit. In addition, since the pitch between the first portions is alternately narrow and wide, the crepe paper between the welded portions is sufficiently expanded at the time of water supply, whereby large wrinkles can be formed. As a result, even if the welding area is small, sufficient welding strength can be obtained, and the overall volume can be increased.
    The laminated paper of claim 2 can further fuse the crepe paper and the heat-sealing sheet in a linear shape as the first part of the fusion part and in a point shape as the second part. As a result, the fusion strength can be further increased.
    The manufacturing method of the laminated paper of Claim 3 can harden fusion of the crepe paper of a laminated state and a heat-sealing sheet in order to form the said fusion | melting part in a fusion | melting process. In addition, since the pitch between the first portions is alternately narrow and wide, the crepe paper between the fusion portions at the time of water supply sufficiently expands to form large wrinkles. As a result, it is possible to easily produce a laminated paper having sufficient welding strength and increasing the overall volume feeling even if the welding area is reduced.
    In the manufacturing method of the laminated paper of Claim 4, the crepe paper and the heat-sealing sheet of the laminated state are further preheated by contacting one circumferential surface of the first and second heat seal rollers before heat fusion. As a result, it is possible to produce laminated paper with an increased fusion strength.
    In the manufacturing method of the laminated paper of Claim 5, at the time of operation, the crepe paper and the heat-adhesive sheet of the laminated state are preheated by contacting the circumferential surfaces of the first and second heat seal rollers before heat fusion. As a result, the fusion strength can be further increased. At the time of stopping operation, the crepe paper and the heat-sealable sheet in the laminated state are almost released from contact with the circumferential surfaces of the first and second heat seal rollers, thereby preventing their unintentional heating. As a result, defects such as melting of the heat sealable sheet due to unintentional heating can be prevented.
    The method of manufacturing the laminated paper according to claim 6, wherein, during operation for manufacturing the laminated paper, the crepe paper and the heat-sealed sheet in the laminated state are preheated by contacting the circumferential surfaces of the first and second heat seal rollers prior to thermal fusion. do. As a result, it is possible to produce laminated paper having increased fusion strength.
    The method of manufacturing the laminated paper according to claim 7, wherein the crease paper and the heat-sealable sheet in the laminated state are almost released from contact with the peripheral surfaces of the first and second heat seal rollers when the operation stops. Heating can be prevented. As a result, defects such as melting of the heat sealable sheet due to unintentional heating can be prevented.
    The manufacturing apparatus of the laminated paper according to claim 8, wherein a predetermined length is substantially linear in a direction substantially orthogonal to the crease of the crepe paper between the heat seal portion of the first heat seal roller and the heat seal portion of the first heat seal roller. The first portions extending in the direction are alternately arranged with a predetermined interval in the same direction as the direction of the pleats, and alternately connected between the first portions by the second portions to form a crepe paper and a row in a laminated state. A fusion | melting part can be formed in an adhesive sheet, Moreover, adjacent fusion | melting parts can be arrange | positioned symmetrically, and the pitch between 1st parts can be made into narrow width and wide width alternately. As a result, it is possible to easily produce a laminated paper having sufficient welding strength and increasing the overall volume feeling even if the welding area is reduced.
    The manufacturing apparatus of the laminated paper of Claim 9 can fuse the said crepe paper and a heat-sealing sheet in linear form as the 1st part of the said fusion | melting part, and point shape as a 2nd part. As a result, it is possible to easily produce laminated paper having an increased fusion strength.
    The manufacturing apparatus of the laminated paper of Claim 10 can change and supply a heat-sealable sheet | seat between the support rollers of multiple stages. As a result, time waste for heat sealable sheet exchange can be reduced.
    权利要求:
    Claims (10)
    [1" claim-type="Currently amended] In a laminated paper in which crepe paper having a wrinkle extending in one direction and a heat sealable sheet are laminated and heat-bonded to them,
    The first portion of which the predetermined length extends in a substantially linear shape in a direction substantially orthogonal to the crease of the crepe paper is alternately arranged with a predetermined interval in the same direction as the direction of the crease, and alternately arranged between the first portions. The second portion is connected to form a fusion portion in the crepe paper and the heat-sealing sheet in the laminated state, and the adjacent fusion portions are arranged symmetrically so that the pitch between the first portions is alternately narrow and wide. Laminated paper characterized by the width.
    [2" claim-type="Currently amended] The second portion of the fusion portion is made wider than the first portion, and the crepe paper and the heat-sealing sheet are linear in the first portion and point-shaped in the second portion. Laminated paper characterized in that it is fused.
    [3" claim-type="Currently amended] Lamination process of laminating crepe paper and heat-sealing sheet having wrinkles extending in one direction,
    Using a pair of opposed heat seal rollers, a first portion extending substantially straight in a predetermined length in a direction substantially orthogonal to the crease of the crepe paper is alternately arranged by combing at predetermined intervals in the same direction as the crease direction. At the same time, the first portion is connected by the second portion to form a fusion portion on the crepe paper and the heat-sealing sheet in the laminated state, and the adjacent fusion portions are symmetrically arranged to form a first portion. A method of manufacturing laminated paper, comprising a fusion step of alternately narrowing the pitch between narrow and wide.
    [4" claim-type="Currently amended] 4. The circumferential surface of the first and second heat seal rollers is folded on one side of the first and second heat seal rollers in which the crepe paper and the heat sealable sheet in the laminated state are disposed to face each other. Introduced between them, and drawn out on the opposite side.
    [5" claim-type="Currently amended] 4. The first and second heat seal rollers according to claim 3, wherein the crepe paper and the heat-sealable sheet in the laminated state are arranged from the first guide rollers arranged on one side of the first and second heat seal rollers arranged oppositely. Of the second guide roller arranged on the other side of the first and second heat seal rollers, by folding the second guide roller and introducing it between the first and second heat seal rollers. And the second guide roller is disposed at an operating position spaced apart from the substantially tangential direction of the contact point of the first and second heat seal rollers in the opposite direction to the first guide roller during operation. When the operation is stopped, the second guide roller is moved in a substantially tangential direction between the contacts of the first and second heat seal rollers and arranged in a standby position.
    [6" claim-type="Currently amended] Lamination process of laminating crepe paper and heat-sealing sheet having wrinkles extending in one direction,
    A plurality of welding portions extending in a direction substantially orthogonal to the crease of the crepe paper using the first and second heat seal rollers arranged oppositely are formed on the crepe paper and the heat-sealing sheet in the laminated state at predetermined intervals. Fusion process,
    In the fusion process, the one side of the first and second heat seal rollers in which the crepe paper and the heat sealable sheet in the laminated state are arranged facing each other, fold one circumferential surface of the first and second heat seal rollers. Introduced between them, and drawn out on the opposite side.
    [7" claim-type="Currently amended] 7. The first and second heat seal rollers according to claim 6, wherein the crepe paper and the heat-sealable sheet in the laminated state are arranged from the first guide rollers arranged on one side of the first and second heat seal rollers arranged oppositely. Of the second guide roller arranged on the other side of the first and second heat seal rollers, by folding the second guide roller and introducing it between the first and second heat seal rollers. And the second guide roller is disposed at an operating position spaced apart from the substantially tangential direction of the contact point of the first and second heat seal rollers in the opposite direction to the first guide roller during operation. When the operation is stopped, the second guide roller is moved in a substantially tangential direction between the contacts of the first and second heat seal rollers and arranged in a standby position.
    [8" claim-type="Currently amended] In the manufacturing apparatus of the laminated paper for laminating and heat-sealing crepe paper having a wrinkle extending in one direction and the heat sealable sheet,
    A first heat seal roller formed by arranging a protruding heat seal portion having a flat heat seal surface linearly extending in the circumferential direction at a predetermined interval in the axial direction;
    A protrusion having a heat seal surface formed by alternately arranging first portions extending linearly in a circumferential direction by predetermined intervals in the axial center direction and connecting the first portions by a second portion. The heat seal portions of the die are arranged at the same interval as the heat seal portions of the first heat seal roller in the axial direction, and adjacent heat seal portions are symmetrically arranged to alternately narrow the pitch between the first portions. And a second heat seal roller disposed opposite to the heat seal portion of the first heat seal roller at a wide width.
    [9" claim-type="Currently amended] 9. The method of claim 8, wherein the second portion of the heat seal portion of the second heat seal roller has a width wider than that of the first portion, and the first portion is linear and the second portion is point-shaped heat. The manufacturing apparatus of the laminated paper characterized by the sealing surface.
    [10" claim-type="Currently amended] 10. The apparatus for manufacturing laminated paper according to claim 8 or 9, wherein a plurality of support rollers for supporting the roll-winding heat-sealing sheet are arranged in multiple stages, and the heat-sealing sheet is replaced between them as a supplier material.
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    同族专利:
    公开号 | 公开日
    JPH11342090A|1999-12-14|
    JP3653656B2|2005-06-02|
    KR100267620B1|2000-10-16|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    法律状态:
    1998-06-04|Priority to JP15565598A
    1998-06-04|Priority to JP98-155655
    1998-07-10|Application filed by 후미오 가쿠다, 가쿠다 시교 가부시키가이샤
    2000-01-25|Publication of KR20000004835A
    2000-10-16|Application granted
    2000-10-16|Publication of KR100267620B1
    优先权:
    申请号 | 申请日 | 专利标题
    JP15565598A|JP3653656B2|1998-06-04|1998-06-04|Laminated paper, laminated paper manufacturing method, and laminated paper manufacturing apparatus|
    JP98-155655|1998-06-04|
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